 |
 |
Established in the year 1987 by a group of professionals, Chemcaps has emerged
as one of the leading manufacturer of Empty Hard Gelatine Capsules.
Chemcaps has one of the most modern and sophisticated plants today in the country
with an installed capacity of 627 million capsules per annum. This is being now
doubled.
After decade and a half of its existence the company has managed to create a visible
presence in the world market by serving the needs of the international pharmaceutical
industries. Highly qualified personnel, cutting edge technology and stringent
quality standards has helped the company put in place systems and programs that
ensures its customers of unmatched quality / high standard products. The company
has a tight focus on regulatory compliance and is ISO 9001:2000 certified.
Exports contribute to about 40% of Chemcaps sales with products being exported
to more than 25 countries.
To understand our customer needs and provide high quality products to the pharmaceutical,
generic and nutritional supplement industries at competitive prices.
We believe in adding value to our customer's products, so that we grow together.
People are the most valuable asset at Chemcaps. The company has an employee strength
of about 96 people including experts in the field of mechanical and chemical engineering
and pharmaceutical sciences. The staff is dedicated and committed to provide highest
quality product to its customers.
a) For the first time in India, we have installed the Six Pin Bars system capsule
making machines which are the latest in this field. The machines have been imported
from M/s Cherry Burrel Corporation, U.S.A., who were the undisputed world leaders
in this field.
b) The plant air conditioning has been done by M/s Voltas Limited so as to maintain
the desired air conditioning parameters.
c) Ours is perhaps the only plant using sophisticated electronic process control
instruments imported from M/s Landis & Gyr, Switzerland to maintain the precise
temperature and humidity conditions to within 1 unit of the set point.
d) All supporting equipment has been obtained from the most reputed manufacturers
in India, example Flakt India Limited, Kirlosker International Combustion (India)
Limited, Bhuveneshwari & Co., and Gansons Ltd. and all contact parts are made
of Stainless Steel 316L category.
e) Automatic viscosity controllers and PID Temperature Controllers have been incorporated
at various places so as to guarantee a constant viscosity and temperature at all
stages during the manufacturing process.
f) Automatic pre sorting devices have been incorporated for the first time to
ensure good quality off the machines.
g) We have imported 156 AMK III automatic printing machine, imported from M/s
Markem, U.S.A. to give the best quality linear prints. We also have facility for
all types of circular printing.
Our entire manufacturing process is automatic and each batch controlled for quality
at every step of the manufacturing process, to ensure the uniformity of the product
and the absolute meeting of the standards.
State of the art technology has been imported including equipments from world
leaders like Cherry Burrell Corporation USA, Markem USA, Landis & Gyr, Switzerland,
and others to standardise the process parameters and keep them in strict control.
Automatic viscosity controllers, PID temperature controllers etc. have been put
in place to ensure constant viscosity and temperature at all stages during manufacturing.
Automatic Pre-sorting devices ensure that majority of defective capsules are removed
online so that our capsules have the ability to run smoothly on all types and
speeds of filling machines.
One of the most important element that helps us to maintain capsule quality is
the consistency and purity of the raw material. The finest pharmaceutical grade
gelatine obtained from leading gelatine manufacturers is used. All incoming raw
materials are subject to rigorous testing for chemical and microbiological compliance
and the best material is procured and used for manufacturing capsules. Colouring
dyes used in the process are all FDA approved.
Chemcaps recognises the importance of quality assurance and that's why greatest
care is exercised in the quality control procedures right from obtaining of raw
material to the finished product stage. Meeting the demands of regulatory requirements,
as well as quality management systems, is an important part of our business. Our
experience and interaction with Quality Assurance professionals in our industry
has enabled us to put in place services that not only improve product reliability,
but also increase the effectiveness of quality control investments. All raw materials
are analyzed and their quality is constantly monitored, thus obtaining products
that meet the regulatory specifications and our customer's requirements.
Providing total customer satisfaction is our motive. Our trained workforce focus
their efforts on addressing the customer need and work in close coordination with
the customers on product design and development. Our technical people are always
at your service offering customers prompt answers to their technical questions.
